Properly planned and executed maintenance can reduce the incidence of failures of equipment. However, it is important that all maintenance carried out is recorded and planned in accordance with the relevant manufacturer’s instructions, rules and statutory requirements.
The Technical Superintendents are responsible for ensuring the maintenance of the Company’s vessels and ensuring that they are in good operational condition. This maintenance shall be in accordance with equipment manufacturer’s recommendations, International, Vessel’s Registered Flag State and Classification Society standards, always working within the Company’s policies on safety and protection of the environment.
On board inspections, maintenance and testing are the responsibility of the Chief Engineer and Master (in their respective areas). Maintenance and testing schedules are to be developed in line with makers recommendations, SOLAS, and Flag state requirements and include critical and Safety equipment.
External Inspections
Inspections and surveys will be carried out by the Vessel’s Flag State authorities or bodies authorised by them for that purpose, as appropriate, and by Class. The results of these are to be copied to the Technical Superintendents who will, with any necessary Defect Reports from the vessel, advise the Administration or Class of any remedial actions taken.
Internal Inspections
The Company will arrange to carry out an onboard inspection, using a Company inspection template at least once per year.
In addition, the Master is required to submit a monthly "Photo Inspection" report to the Company. A template for this is provided in SafetyCulture.
Proper maintenance requires proper risk assessment. Refer to the instructions in section A09 Risk Assessment.
Once the Company receives a report of an HSQE Event, the Managing Director will be informed, and the shore team will review the event either at their next daily call, or if the Managing Director decides it is necessary, at an urgent meeting.
The Company will decide the level of investigation required for any HSQE Event, however every event will be investigated and actions defined and implemented.
Any HSQE event that results in physical harm to a person or persons, or which results in a discharge into the marine environment, or which damages the structural integrity of the ship are classified as Major Events and must always result in a physical attendance at the ship by a member of the shore team as soon as possible.
The outcome of the investigation is to be recorded in writing and filed in SMMS.
All agreed corrective and preventative actions must be recorded and must have a target date for implementation. In general, the target should not exceed one month, however with the approval of the Managing Director this may be extended to three months.
Once actions have been implemented, this must be confirmed in SMMS.
The shore team will confirm the implementation of the actions at their next attendance at the vessel. In the case of Major Events, the Company is to confirm implementation as soon as possible after the vessel informs them that the actions have been implemented.
Before any maintenance is carried out, the Master or Chief Engineer must carefully consider who needs to be notified of the work planned. This is especially important in the case of urgent repair works which may be in structurally sensitive areas and which may need to be reported to various external bodies such as class. Additionally, local authorities may need to grant permission before work is carried out.
In the event that the ship will be immobilised during the maintenance work (eg. immobilisation of the main engine or steering gear, etc), the Ship Management Team must be notified in advance and the scope of work agreed.
If in any doubt as to how best to proceed, the Master should contact the ship management team for advice.
The Company and the vessel will keep appropriate records of inspections and maintenance. The Classification Society Quarterly Reports and Survey Status Reports will be held in the office and copied to the vessels.
Records of maintenance can be maintained in paper or electronic form. If records are not “live”, they must be transmitted to the ship management team at least once each month for review.
Where checks, inspections and maintenance cannot be easily demonstrated to third parties (such as Class or the authorities), photographs must be taken and kept with the record of maintenance.
A planned maintenance system will be developed for each vessel managed by the company. This system will generally be electronic and will provide a means of recording all work that falls due and all work that is carried out whether planned or exceptional. The system may be in the form of a third-party tool or application, or may make use of the forms which are attached to this system. The vessel will be advised which system is in use onboard.
Fire and Safety equipment is to be inspected and maintained at weekly and monthly intervals as defined by the Planned Maintenance System in use or (where such a standalone system is not in place) by the Forms appended to this system.
01. Targets (KPI's) for Planned Maintenance
Ideally, all Planned Maintenance items should be completed and reported before their due date. This ensures maintenance is carried out in a planned way, and prevents jobs "backing up" in the Planned Maintenance System.
If a job is not completed by the due date, generally there should be a reason for this, and the Assigned and Responsible Ranks should be able to explain why.
It is recognised that in some circumstances, it may not be possible to complete certain jobs. Access, cargo restrictions, operations may all prevent planned jobs being completed on time. In these cases it is preferred that jobs are properly deferred. The proper procedure for deferral is set out below.
To promote timely completion of Planned Maintenance Jobs, the Company has defined "KPI" targets for the maximum number of overdue or overdue running jobs at the end of each month, as follows:
- No Crew Member should have more than 10 overdue PMS jobs at the end of any month.
- No Crew Member should have any overdue critical PMS jobs at the end of any month.
- The Master and Chief Engineer should not have more than 30 overdue jobs each to review (running jobs) at the end of any month.
02. Deferring Planned Maintenance
From time to time, it may be necessary to defer planned maintenance items. For example, it may be impossible to carry out a scheduled task due to the nature of the cargo onboard the ship, restrictions in ports or due to adverse weather on passage. Where a deferal is necessary, it may be authorised by the Master or Chief Engineer only and must meet the following conditions:
- Any deferal must be recorded in the Planned Maintenance System (using the defer function),
- Any deferal must be as short as possible,
- Any deferal must not place the ship, or those onboard her in danger,
- The reason for the deferal must be recorded in the Planned Maintenance System
Maintenance which is not deferred actively in the Planned Maintenance System will be considered overdue.
Depending on the period of deferal required, the Master may need to inform the company:
- Any deferal of jobs related to Critical Equipment requires Company approval.
- For any weekly job, a deferal of more than one week must be reported to the Company.
- For any fortnightly job, a deferal of more than one week must be reported to the Company.
- For any monthly job, a deferal of more than two weeks must be reported to the Company.
- For any other job, a deferal of more than one month must be reported to the Company.
A deferal of one month or more requires a risk assessment.
Any deferal of more than one month requires approval from the Company. This includes repeated deferals of a shorter duration which in total exceed one month.
This section applies to any Planned Maintenance Jobs deferred after 01.10.2024.
Should any item of critical equipment fail, the ship management team or DPA must be notified and advice sought on how best to proceed. Where required, specific inspections, tests or maintenance has been included below, but note this is a minimum requirement that will be supplemented by planned maintenance requirements:
Critical equipment includes, but is not limited to:
• Bridge and Navigational Equipment
• ECDIS and supporting systems, where fitted
• Electrical distribution systems
• Emergency generator and emergency switchboard
o To be tested operationally at least quarterly
o To include a blackout test, automatic starting of the generator and power supply
• Fuel systems
o Maintenance to include test of emergency shut-down systems
• Steering gear
o Maintenance to include operation of emergency steering
o Maintenance to include testing communications from steering flat to bridge
• Detection, alarm and shut-down systems
• Emergency systems
o Includes fire flaps and dampers
- All flaps and dampers to be numbered and marked accordingly
- Ship to carry a list of flaps and dampers with number and locations
• Life boats, Life Rafts and Rescue boats, their launching appliances and their on load release gear
• Crane Wire Ropes
• Cargo Securing Equipment
Safety equipment is there to save lives. It must be properly maintained and ready for use at all times. This means ensuring it is in a suitable condition for use, that it is regularly tested and that sufficient spares are available onboard.
The Master has overall responsibility for the maintenance of safety equipment.
The maintenance and testing routines for all safety equipment are provided in the SMMS Planned Maintenance System. These must be followed and required jobs signed off with evidence of their proper completion.
Rescue Boat Outboard Motors
The following specific guidance for rescue boat motors is provided for information and guidance. It does not replace the SMMS planned maintenance jobs!
Rescue Boat Outboard Motor - How to Run a Boat Motor Out of the Water
As shown in the guide, the correct way to test or run an outboard motor when not in the water is using "earmuffs" to ensure a good flow of water into the motor and avoid damaging the water pump. However, we are aware that some inspectors will not allow testing using "earmuffs" and instead require testing to be completed with a drum or bucket - to simulate the engine being in the water.
If the inspector requests this, you should comply. But it is extremely important that the drum or bucket used is filled to what would be the boats waterline if it were in the water. If there is not enough water in the drum, the pump may be damaged or might not be able to suck water into the motor, leading to a failed test.
Always flush an outboard motor with fresh water after use or test runs.
The company has implemented an Asbestos Management Plan for each vessel, which complies with the requirements of MSC 1045. Copies of this plan have been provided on board and are to be complied with at all times.
A schedule and record of the maintenance of batteries used for essential and emergency services will be maintained for every vessel in the fleet. The details of maintenance and inspections of such batteries is to be reported to the office at appropriate intervals, as determined by the systems in place onboard the vessel. Normally such reporting will be carried out monthly.
Form FM07 is provided for maintaining this record, however this form must be supplemented by a ship specific "battery reference file" or similar setting out the relevant battery specifications. Details of this reference for battery maintenance (manual name, number, page details etc) must be indicated on form FM07 and a copy of this reference file should be attached to (or at least kept with) the ship specific form FM07. As a minimum, this file, along with form FM07 must specify the following (as per IACS UR R18):
Where batteries are fitted for use for essential (UI SC134) and emergency services a
schedule of such batteries is to be compiled and maintained. The schedule, which is to be
reviewed by the Society, during plan approval or the newbuilding survey, is to include at least
the following information regarding the battery(ies):
- Type and manufacturer’s type designation.
- Voltage and ampere-hour rating.
- Location.
- Equipment and/or system(s) served.
- Maintenance/replacement cycle dates.
- Date(s) of last maintenance and/or replacement.
- For replacement batteries in storage, the date of manufacture and shelf life.
All portable electrical equipment, and fixed tools which are "plugged in" for use (such as drill presses and similar), present risks to users if not maintained in good condition and checked for electrical safety.
Of particular concern are devices and equipment brought onboard by crew members, which may not have been designed for use in a rugged, shipboard environment or subjected to the same level of testing as commercial systems and equipment.
With that in mind:
- Portable electrical equipment used onboard the ship must meet the standards of the European Union Low Voltage Equipment Directive. The presence of an EU "Kitemark" is sufficient evidence that this standard has been met.
In addition, by 30 June 2024:
- All portable equipment and electric tools onboard must be checked for electrical safety by the ships ETO and a label attached confirm this check has been carried out.
- These checks must also be carried out on cables (for example charging cables) brought onboard by crew members.
- This check is required at least once per calendar year for all relevant equipment.
The Company will provide easily identifiable (coloured) labels for inspections each year.
Any equipment which is not tagged or with an expired tag should be subjected to inspection before being used.
Any equipment which fails the inspection is to be marked with a red tag and disposed of.
DATE | DETAILS |
---|---|
21.01.2024 | Section reordered for clarity. Section 10 Maintenance of Safety Equipment added. This section requires sets out specific requirements for maintenance of safety equipment, and specifically information on maintenance of the rescue boat. Section 13 Electrical Safety added. This section introduces a requirement for all portable equipment and tools to be checked annually for electrical safety and tagged accordingly. |
01.10.2024 | Section B06.08 Planned Maintenance amended. This amendment sets out the requirements for the deferal of planned maintenance items, describing who can authorise deferal, who must be informed and the permitted deferal periods. |
14.10.2024 | Section B06.08 Planned Maintenance amended. This amendment sets out target KPI's for the number of overdue and overdue running jobs at the end of any month. Section B06.03 Inspection & Survey amended. Requirement for monthly photo report added. |
13.11.2024 | Section B06.12 Batteries amended. This amendment sets out the requirement to maintain details of batteries used for critical systems onboard, and that tjese details should be maintained alongside the FM07 form. |